Tightest house in the country

We rocked the blower door test at rough-in, scoring 0.1 air changes per hour (ACH) at 50 pascals. That beats the stringent Passive House standard of 0.6 ACH, which is virtually airtight. Our house could be the tightest house in the country, the engineer said.

Credit for the outstanding result goes to Nick Ford and the team from Bill Stratton Building Company (especially Adam, Al, Chris and Derrick) for the high quality of construction and care taken in foaming, taping and sealing. Intus windows and structural insulated panels from Vermont Timber Frame also factor into the building’s high performance.

“Hold your breath,” was the joke as the fan started to hum, lowering the air pressure inside the house just enough for outside air to flow in through any leaks. A dozen people watched the meter. Jordan and David from The Levy Partnership called out numbers and worked their calculations.

As we waited, my mother quietly asked, “Did your windows come with screens?” It was time to explain our ventilation. I showed her where two vents from the Zehnder ComfoAir system will make the whole house breathe — exhaling stale air outside, and transferring its warmth to freshly filtered air on its way in. Managing the air flow means we use dramatically less energy for heat, and none is lost to leaks and drafts. And, yes, we can always open a window.

This preliminary test will be followed by a final test prior to certification. Stay tuned for even better results when we seal around the blower door itself, put up sheetrock and caulk every gap during finish work.

 

Attaching Neopor insulation blocks to the foundation exterior

Neopor insulation blocks are fitted and screwed onto furring strips. After the attachment , gaps will be filled with expanding foam insulation. The application of these blocks will complete the envelope of insulation running under the slab and footing, then up the exterior of the poured concrete foundation. The foundation and slab are completely insulated from ground contact and thermal bridging.

A visit from SUNY Ulster

Students from the SUNY Ulster National Sustainable Building Advisor Certificate Program visited on Friday afternoon to see our Passive House in construction. Instructors Janus Welton and Clifford Cooper led the group. Janus heads Eco-Architecture Design Works and Clifford is a Senior Industrial Hygienist with Vertex Engineering. Dennis Wedlick and Bill Stratton spoke to the class about their experience building the first Certified Passive House in New York State (ours will be their second). “No leaks,” Dennis said, pointing to a gap around the unfinished door, soon to be foamed, taped and sealed. The airtight seal of a Passive House is one key difference between a Passive House, which is designed to drive down energy consumption for heating and cooling, and a traditional passive solar house, which aims to maximize solar energy.

27 feet of cabinets

Thanks again, Bill Stratton Building Company, for donating this set of oak library cabinets salvaged from another home. They will become our long workspace upstairs for Susan’s office and homework space for the children. Free is good, and the chance to be a little greener in our building is great.